Hyundai Accent
+ 1. Maintenance instruction
+ 2. Engine
+ 3. Greasing system
+ 4. Cooling system
+ 5. Control, decrease in toxicity
+ 6. Fuel system
+ 7. Ignition system
- 8. Coupling
8.1. Specifications
8.2. Adjustment of a pedal of coupling
8.3. Main cylinder of coupling
8.4. Coupling pedal
8.5. Working cylinder of coupling
8.6. Search and elimination of malfunctions
+ 9. Transmission
+ 10. Axes and power shafts
+ 11. Suspension bracket
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Central air
+ 16. Electric equipment
+ 17. Appendix
+ 18. Electroschemes
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| PERFORMANCE ORDER |
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1. Measure distance from a forward surface of a pedal to a carpet. A hand press a coupling pedal before emergence of notable resistance and measure size of a free wheeling.
Free wheeling of a pedal of coupling: 1–3 mm |
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2. If the free wheeling of a pedal of coupling does not correspond to demanded value, adjust it as follows:
– weaken a lock-nut and, rotating a bolt, adjust a free wheeling of a pedal of coupling, then tighten a lock-nut; |
Prevention
After adjustment tighten a bolt while it will not reach a pedal emphasis, then tighten a lock-nut.
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| – rotate a pusher before achievement of a demanded free wheeling, then tighten a lock-nut. |
Prevention
At adjustment of height of installation or a free wheeling of a pedal of coupling be careful not to move a pusher to the main cylinder of coupling.
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| 3. After completion of adjustments check that the distance from a coupling pedal to a floor at the pressed pedal corresponds to demanded value. Free wheeling of a pedal of coupling (And): 1–3 mm
Distance from a coupling pedal to a floor at the pressed pedal (In): 90 mm
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4. If it is impossible to adjust height of installation and a free wheeling of a pedal of coupling, probably in hydraulic system of a drive of coupling there is an air or the main cylinder of coupling is faulty. In this case remove air or disassemble and check the main cylinder of coupling. |
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PUMPING OF HYDRAULIC SYSTEM OF THE DRIVE OF COUPLING
Any hydraulic system works normally if air is removed from it.
Prevention
During removal of air add only pure liquid recommended by the manufacturer.
The liquid used in a hydraulic drive, dissolves paint and plastic therefore at liquid hit on a paint and varnish covering of the car wash out it a large amount of water.
| PERFORMANCE ORDER |
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1. Weaken the union of pumping and attach to it a hose. Arrange other end of a hose in glass capacity of sufficient volume. |
| 2. Slowly press a coupling pedal. |
| 3. At the pressed pedal of coupling weaken the union of pumping and let the air out from hydraulic system. Tighten the union of pumping and release a coupling pedal. |
| 4. Repeat operations until there will be a brake liquid without air vials. |
Prevention
The fast repeated pressing of a pedal of coupling in the field of B–C can lead to a pusher exit from the case of the cylinder of coupling during pumping. To press a pedal of coupling it is necessary only after its return to the top situation (And).
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CONDUCTED AND PRESS COUPLING DISKS
Coupling
1–fork of switching off of coupling;
2–bearing of switching off of coupling;
3–bolt, 15–22 N • m; |
4–press coupling disk;
5–a conducted disk of coupling. |
| PERFORMANCE ORDER |
| 1. Merge oil from a transmission and brake liquid from a hydraulic drive of coupling. |
| 2. Remove a transmission. |
| 3. Establish an opravka 09411-11000dlya centerings of a disk of coupling which in this case will exclude falling of a conducted disk of coupling. |
| 4. Gradually on a diagonal weaken bolts of fastening of coupling assembled, turning each bolt on? a turn until it will be terminated a diafragmenny spring, and bolts can be unscrewed manually. Remove a casing of coupling with a press disk and a coupling disk. |
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Prevention
Do not clear solvent a disk of coupling or the bearing of switching off of coupling.
It is desirable to remove a flywheel and to check a back sealing ring of a cranked shaft on absence of leaks. If necessary, replace a sealing ring.
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Check of a casing of coupling with a press disk
| PERFORMANCE ORDER |
1. Check a diafragmenny spring in places of contact to the bearing of switching off of coupling on lack of wear, cracks and define distinction of height of the ends of a diafragmenny spring. In the presence of defects replace a casing of coupling with a press disk.
Distinction of height of the ends of a diafragmenny spring: 0,5 mm |
| 2. Check press a disk on lack of cracks, пригара and wear of a surface. |
| 3. Check reliability of zaklepochny connections. |
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Check of a disk of coupling
| PERFORMANCE ORDER |
| 1. Check reliability of zaklepochny connections of frictional slips to a coupling disk. In the presence of defects replace a coupling disk. |
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2. Check a vystupaniye of frictional slips over heads of rivets. If a vystupaniye less admissible, replace a coupling disk. Vystupaniye: 1,1 mm
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| 3. Check a condition of frictional overlays of a disk of coupling and in the presence of oil traces on them or mechanical damages replace a coupling disk. |
| 4. Clear shlitsa of primary shaft of a transmission and establish on a shaft a coupling disk. If the disk of coupling moves on a shaft hardly or too big gap in shlitsevy connection, replace a disk of coupling and / or an entrance shaft. |
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Check of the bearing of switching off of coupling
Prevention
The bearing of switching off of coupling is tight, and it cannot be washed out.
| PERFORMANCE ORDER |
| 1. Check a condition of the bearing of switching off of coupling which should rotate easily, evenly and silently and in it should be absent люфт. The working surface of the bearing influencing a press spring, should be smooth, without cracks, local corrosion or development. |
| 2. It is possible to define the faulty bearing of switching off of coupling, without removing it from the car for what it is necessary to press a coupling pedal at the working engine. If by pressing of a pedal of coupling there is an additional noise, means, the bearing of switching off of coupling is faulty, and it is necessary to replace it. |
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Check of a fork of switching off of coupling
| PERFORMANCE ORDER |
| If there is a non-uniform wear in points of contact of a fork of switching off of coupling with the bearing, replace a fork of switching off of coupling. |
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Installation
| PERFORMANCE ORDER |
| 1. Put greasing on surfaces of contact of the bearing, the cylinder and a fork of switching off of coupling. |
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Prevention
At installation of coupling put greasing on all mobile connections of details, but do not use excessive amount of greasing as it can lead to coupling pro-slipping.
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2. Put greasing in deepening of the bearing of switching off of coupling. Greasing: CASMOLY L9508
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3. Put greasing on surfaces of contact of a support of a fork of switching off of coupling.
Greasing: CASMOLY L9508 |
| 4. A fine-grained emery paper clear surfaces of a flywheel and a press disk and be convinced that all abrasive material and greasing are removed from the cleared surfaces. |
5. Put greasing on a shlitsa of a disk of coupling and primary shaft of a transmission.
Greasing: CASMOLY L9508 |
| 6. Establish a disk of coupling and center it a special opravka 09411-11000. At installation of a disk of coupling the surface of the disk having marking, should settle down from a press disk. |
| 7. Establish a casing of coupling with a press disk on directing pins of a flywheel. |
| 8. Gradually, in diagonal sequence and in a certain order, tighten bolts of fastening of a flywheel. Inhaling moment: the 15-22nd
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| 9. Remove an opravka aligning a disk of coupling. |
| 10. Establish a transmission. |
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11. Adjust a free wheeling of a pedal of coupling. |
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