Hyundai Accent

Repair and car operation



Hyundai Accent
+ 1. Maintenance instruction
- 2. Engine
   + 2.1. SOHC engines
   - 2.2. DOHC engines
      2.2.1. Specifications
      2.2.2. Compression check
      2.2.3. Gear belt
      2.2.4. Poliklinova belt
      2.2.5. Engine support
      2.2.6. Forward cover
      2.2.7. Air filter (ACL)
      2.2.8. Head of cylinders
      2.2.9. Camshafts
      2.2.10. Replacement of a saddle of the valve
      2.2.11. Replacement of the directing plug of the valve
      2.2.12. Valve
      2.2.13. Rods
      2.2.14. Cranked shaft
      2.2.15. Flywheel
      2.2.16. Piston
      2.2.17. Final collector
      2.2.18. Inlet collector and air chamber
      2.2.19. Block of cylinders
      2.2.20. Removal and engine and transmission installation
      2.2.21. System of production of the fulfilled gases
      2.2.22. Search and elimination of malfunctions
+ 3. Greasing system
+ 4. Cooling system
+ 5. Control, decrease in toxicity
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Transmission
+ 10. Axes and power shafts
+ 11. Suspension bracket
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Central air
+ 16. Electric equipment
+ 17. Appendix
+ 18. Electroschemes
Heavy Metal & Reflected



2.2.13. Rods

Piston and rod

1–bolt, 32–35 N • m;
2–rod cover;
3–bottom loose leaf of the shatunny bearing;
4–top loose leaf of the shatunny bearing;
5–rod;
6–piston finger;
7–piston;
8–maslosjemny ring;
9–kompressionny ring No. 2;
10-kompressionny ring No. 1;
11-bolt.

Removal

PERFORMANCE ORDER

Prevention

Hold covers of rods with the corresponding rods for the correct repeated installation them in engine cylinders.


1. Unscrew nuts and uncover a rod and the bottom loose leaf of the shatunny bearing. For protection of necks of a cranked shaft dress on bolts of fastening of covers of rods pieces of a rubber or plastic tube.
2. Wooden whetstone or the hammer handle вытолкните the piston with a rod from the cylinder.
3. For dismantling and repeated assembly of the piston and a rod it is necessary to use special tools 09234-33001.
4. Establish universal support in a clip between a rod and the piston.
5. Insert a stripper through an opening in a clip arch.

Prevention

Insert a clip with the piston, a rod and a stripper under ползун the press.


6. A stripper squeeze out a piston finger from the piston.

Check

PERFORMANCE ORDER
1. At installation be convinced that the rod and a cover of a rod correspond to cylinder number in which they are established. At installation of a new rod make sure that the labels defining its situation, are from the same party, as a label on other rods.
2. Replace a rod if there are damages on both basic surfaces. Also replace a rod if there is a wear or damage of the surface interfaced to a piston finger.
3. Check a bend of each rod. If necessary, replace rods. Replacement of a rod carry out together with a rod cover.

Admissible bend of a rod: 0,05 mm / 100 mm of length
Admissible twisting of a rod: 0,1 mm / 100 mm of length


Installation


PERFORMANCE ORDER
1. Establish directing pins via the piston in a rod, and a piston finger establish on the other side of the piston.

Prevention

Directing pins define the provision of a rod in the piston. After installation of the piston, a rod, a piston finger and the adaptation for installation of a piston finger in inserts directing pins also define their situation in a clip.


2. Directing pins define the provision of a rod in the piston. After installation of the piston, a rod, a piston finger and the adaptation for installation of a piston finger in inserts directing pins also define their situation in a clip.
3. Check correctness of a relative positioning of the piston and a rod and, rotating a nut with a nakatka, fix the numbered plug on a shaft.
4. Insert a shaft through an opening in a clip arch. Press a piston finger into a rod while the plug on a shaft will not contact with the top part of an arch of the clip, thus directing pin should drop out of the piston.

Prevention

The effort of a press fitting of a piston finger should not exceed 22500 N.


Depth of a press fitting: 0,3–0,5 mm
5. Be convinced that labels of the piston and a rod are directed to the forward party of the engine.
6. After installation of covers of rods check that cylinder number on a rod and a cover corresponds to cylinder number.
7. At installation of a new rod check, that dredging for support of loose leaves settled down on the same party, as on other rods.

8. Tighten cap nuts of fastening of a cover of a rod.

Inhaling moment: 32–35 N • m

9. Shchup inserted between a rod and cranked shaft, measure a lateral gap of a rod.

Nominal lateral gap of a rod: 0,10–0,25 mm
Maximum permissible gap: 0,40 mm