Hyundai Accent

Repair and car operation



Hyundai Accent
+ 1. Maintenance instruction
- 2. Engine
   + 2.1. SOHC engines
   - 2.2. DOHC engines
      2.2.1. Specifications
      2.2.2. Compression check
      2.2.3. Gear belt
      2.2.4. Poliklinova belt
      2.2.5. Engine support
      2.2.6. Forward cover
      2.2.7. Air filter (ACL)
      2.2.8. Head of cylinders
      2.2.9. Camshafts
      2.2.10. Replacement of a saddle of the valve
      2.2.11. Replacement of the directing plug of the valve
      2.2.12. Valve
      2.2.13. Rods
      2.2.14. Cranked shaft
      2.2.15. Flywheel
      2.2.16. Piston
      2.2.17. Final collector
      2.2.18. Inlet collector and air chamber
      2.2.19. Block of cylinders
      2.2.20. Removal and engine and transmission installation
      2.2.21. System of production of the fulfilled gases
      2.2.22. Search and elimination of malfunctions
+ 3. Greasing system
+ 4. Cooling system
+ 5. Control, decrease in toxicity
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Transmission
+ 10. Axes and power shafts
+ 11. Suspension bracket
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Central air
+ 16. Electric equipment
+ 17. Appendix
+ 18. Electroschemes
Heavy Metal & Reflected



2.2.16. Piston

Removal

PERFORMANCE ORDER
1. For dismantling and repeated assembly of the piston and a rod it is necessary to use special tools 09234-33001.
2. Establish universal support in a clip between a rod and the piston.
3. Insert a stripper through an opening in a clip arch.

Prevention

Insert a clip with the piston, a rod and a stripper under ползун the press.


4. A stripper squeeze out a piston finger from the piston.

Check

Piston and piston finger


PERFORMANCE ORDER
1. Check an external surface of the piston on absence of damages, development or non-uniform wear. If necessary, replace the piston.
2. Check each piston ring on absence of damages and non-uniform wear. If necessary, replace piston rings.
3. Check a piston finger, inserting it into a piston opening. The piston finger should enter smoothly into the piston by pressing it a hand (at room temperature).

Piston rings

PERFORMANCE ORDER
1. Insert a new piston ring into a flute of the piston and shchupy measure a gap between a piston ring and a flute wall. If the gap exceeds maximum permissible value, replace the piston.

Gap between a piston ring and a flute in the piston:
First kompressionny ring: 0,04–0,085 mm
Second kompressionny ring: 0,04–0,085 mm
Maximum permissible gap: 0,1 mm

2. Measure a gap in the lock of piston rings, having manually inserted a piston ring into the engine cylinder. The bottom of the piston push a piston ring in the lower part of the cylinder. By Shchup measure a gap in the lock of a piston ring.

Gap in locks of piston rings:
First kompressionny ring: 0,15–0,30 mm
Second kompressionny ring: 0,20–0,40 mm
Maslosjemnoye ring: 0,20–0,70 mm
Maximum permissible gap: 1,0 mm


Installation

PERFORMANCE ORDER
1. Establish the rasporny plug.
2. Establish the top lateral directing. To establish lateral directing, at first place one end of a lateral flute of a piston ring directing between a wall and the rasporny plug, press it then, pressing on perimeter, establish it in a piston flute.

Prevention

Do not use пассатижи for a release of piston rings at installation of the lateral directing.


3. Similarly establish the low lateral directing.
4. To Passatizhami for a release of piston rings establish a kompressionny ring No. 2.
5. To Passatizhami for a release of piston rings establish a kompressionny ring No. 1.
6. Apply a thin film engine oil on the piston and piston rings.
7. Arrange locks of piston rings, as is shown in drawing.
8. The special adaptation compress piston rings on the piston.
9. Establish directing pins via the piston in a rod, and a piston finger establish on the other side of the piston.

Prevention

Directing pins define the provision of a rod in the piston. After installation of the piston, a rod, a piston finger and the adaptation for installation of a piston finger in inserts directing pins also define their situation in a clip.


10. Establish the piston assembled on a clip thus directing a pin supports a rod in a piston finger.
11. Check correctness of a relative positioning of the piston and a rod and, rotating a nut with a nakatka, fix the numbered plug on a shaft.
12. Insert a shaft through an opening in a clip arch. Press a piston finger into a rod while the plug on a shaft will not contact with the top part of an arch of the clip, thus directing pin should drop out of the piston.

Prevention

The effort of a press fitting of a piston finger should not exceed 22500 N.


Depth of a press fitting: 0,3–0,5 mm