Hyundai Accent

Repair and car operation



Hyundai Accent
+ 1. Maintenance instruction
- 2. Engine
   + 2.1. SOHC engines
   - 2.2. DOHC engines
      2.2.1. Specifications
      2.2.2. Compression check
      2.2.3. Gear belt
      2.2.4. Poliklinova belt
      2.2.5. Engine support
      2.2.6. Forward cover
      2.2.7. Air filter (ACL)
      2.2.8. Head of cylinders
      2.2.9. Camshafts
      2.2.10. Replacement of a saddle of the valve
      2.2.11. Replacement of the directing plug of the valve
      2.2.12. Valve
      2.2.13. Rods
      2.2.14. Cranked shaft
      2.2.15. Flywheel
      2.2.16. Piston
      2.2.17. Final collector
      2.2.18. Inlet collector and air chamber
      2.2.19. Block of cylinders
      2.2.20. Removal and engine and transmission installation
      2.2.21. System of production of the fulfilled gases
      2.2.22. Search and elimination of malfunctions
+ 3. Greasing system
+ 4. Cooling system
+ 5. Control, decrease in toxicity
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Transmission
+ 10. Axes and power shafts
+ 11. Suspension bracket
+ 12. Steering
+ 13. Brake system
+ 14. Body
+ 15. Central air
+ 16. Electric equipment
+ 17. Appendix
+ 18. Electroschemes






2.2.3. Gear belt

1–forward cover;
2–bolt, 20–27 N • m;
3–rasporny plug of the mechanism of a tension of a gear belt;
4–spring of the mechanism of a tension;
5–roller of a tension of a gear belt;
6–camshaft pulley;
7–adjusting label (index);
8–opening of an adjusting label;
9–free party of a gear belt;
10-adjusting pin;
11-bolt, 80–100 N • m;
12-a directing roller;
13-bolt, 43–55 N • m;
14-party of a tension of a gear belt;
15-an adjusting label (index) on a forward cover;
16-an adjusting label on a pulley of a cranked shaft;
17-pulley of a cranked shaft.

Removal

PERFORMANCE ORDER
1. Weaken a bolt of fastening of a pulley of the water pump.
2. Weaken a bolt of fastening of the generator.
3. Remove a pulley of the water pump and a belt.
4. Remove a pulley of a cranked shaft.
5. Remove a casing of a gear belt.
6. Move a roller of a tension of a gear belt to the water pump and temporarily fix it in this situation.
7. Turn out a bolt of fastening of a pulley of a camshaft.
8. Remove a camshaft pulley.
9. Remove a gear belt.

Prevention

Note the direction of rotation of a gear belt for repeated installation it in initial situation.


10. Turn out a bolt of fastening of a pulley of a cranked shaft. Remove a pulley of a cranked shaft and the plug.
11. Remove a roller of the mechanism of a tension of a gear belt.

Check

Pulleys and roller of the mechanism of a tension of a gear belt

PERFORMANCE ORDER
1. Check pulleys of distributive and cranked shaft, a roller of the mechanism of a tension and a single pulley on lack of non-uniform wear, cracks and damages.
2. Check ease and smoothness of rotation of a roller of the mechanism of a tension and a single pulley, and also absence of extraneous noise at rotation.

Gear belt

Prevention

Strongly do not bend a gear belt and do not change the direction of its rotation. Do not allow oil and lubricant to contact with a gear belt as it will lead to its destruction.


PERFORMANCE ORDER
1. Check a gear belt on absence of damages, wear, stratification, cracks on teeths and in the basis of teeths, and also on defects at end faces and a reverse side of a belt.
2. In the presence of the following defects, replace a gear belt.

Description
Defect
1. Rigid return surface of a gear belt. The surface has a glossy appearance
Rigidity of a surface such is that a nail does not leave traces on a belt
2. Cracks on a return surface of a gear belt
3. Cracks or stratification of a gear belt
4. Strongly worn-out teeths
The tooth party is worn-out, fibers, a cord and the rubber basis become thus visible
5. Teeths (the last stage) are strongly worn-out
The tooth party is worn-out, attritions become thus visible and the thickness of tooth is reduced
6. Cracks in the basis of teeths
7. Lack of tooth
8. Strong wear of one party of a belt  
9. Cracks on lateral face of a gear belt  

Installation

PERFORMANCE ORDER
1. Establish the plug, and a pulley of a cranked shaft as is shown in drawing. Pay attention to the direction of their installation

Inhaling moment: 140–150 N • m

2. Establish a pulley of a camshaft and fix a bolt, having tightened it the demanded moment.

Inhaling moment: 80–100 N • m
3. Establish directing roller and fix a bolt, having tightened it the demanded moment.

Inhaling moment: 43–55 N • m
4. Combine adjusting labels on pulleys of distributive and cranked shaft with indexes, thus the piston of the first cylinder should be established in VMT in a compression step.
5. At installation of the mechanism of a tension of a gear belt first of all establish the tension mechanism, a spring and the rasporny plug. Temporarily tighten bolts. Then, temporarily compress the tension mechanism, having inserted a bolt into the extended opening. Establish the back end of a flat spring opposite to a forward cover, as is shown in drawing.
6. Fix the mechanism of the tension which has been taken away to the water pump.
7. Establish a gear belt on a pulley of a cranked shaft.
8. Establish a gear belt on a camshaft pulley, be thus convinced that its sagging is excluded from a tension.
9. Weaken bolts of 1 and 2 fastenings of the mechanism of a tension in the sequence shown in drawing, the spring of the mechanism of a tension of a gear belt thus will be unclenched.
10. Tighten bolts of 1 and 2 fastenings of the mechanism of a tension in the same order.
11. Turn clockwise a cranked shaft of the engine on two complete revolutions and combine a label on a pulley of a gear belt of a cranked shaft with the index on the block of cylinders of the engine. Check that the label on a pulley of a camshaft was combined with the index on a cover of a head of cylinders.

Prevention

Do not turn a cranked shaft of the engine counter-clockwise.


12. In the same order weaken bolts of 1 and 2 fastenings of the mechanism of a tension of a gear belt.
13. Tighten bolts of 1 and 2 fastenings of the mechanism of a tension in the same order.

Inhaling moment: 20–27 N • m

14. Repeatedly check a tension of a gear belt. By pressing the tense branch of a gear belt effort of 49 N the gear belt should cave in to the center of a head of a bolt of fastening of the mechanism of a tension.
15. Establish casings of a gear belt.

Inhaling moment: 8–10 N • m
16. Establish a pulley of a cranked shaft.

Inhaling moment: 140–150 N • m

17. Establish poliklinovy a belt of a drive of the fan and adjust its tension.
18. Establish a pulley of the water pump.
19. Establish poliklinovy a belt and adjust its tension.